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Section 2-17 Thermal Stresses and Strains

When the temperature of an unrestrained body is uniformly increased, the body expands, and the normal strain is


     epsilon_x = epsilon_y = epsilon_z 
                           = alpha * delta_T    [2-67]
where alpha is the coefficient of thermal expansion and delta_T is the temperature change, in degrees. In this action the body experiences a simple volume increase with the components of shear strain all zero.

If a straight bar is restrained at the ends so as to prevent lengthwise expansion and then is subjected to a uniform increase in temperature, a compressive stress will develop because of the axial constraint. The stress is


     sigma = epsilon*E = alpha*delta_T*E       [2-68]

In a similar manner, if a uniform flat plate is restrained at the edges and also subjected to a uniform temperature rise, the compressive stress developed is given by the equation


     sigma = (alpha*delta_T*E)/(1-mu)          [2-69]

The stresses represented by equations [2-68] and [2-69], though due to temperature, are not thermal stresses insomuch as they result from the fact that the edges were restrained. A thermal stress is one which arises because of the existance of a temperature gradient in a body.

Figure [2-30] shows the internal stresses within a slab of infinite dimensions during heating and cooling. During cooling, the maximum stress is the surface tension. At the same time, force equilibrium requires a compressive stress at the center of the slab. During heating, the external surfaces are hot and tend to expand but are restrained by the cooler center. This causes compression in the surface and tension in the center as shown.

Figure [2-30]

Table [2-4] lists approximate values of the coefficient alpha for various engineering materials.

TABLE [2-4]
COEFFICIENTS OF THERMAL EXPANSION
(LINEAR MEAN COEFFICIENTS FOR THE TEMPERATURE
RANGE 0 - 100 DEGREES CENTEGRADE)
Material Celsius scale Fahrenheit scale --------------- ------------- ---------------- Aluminum 23.9E-6 13.3E-6 Brass, cast 18.7E-6 10.4E-6 Carbon steel 10.8E-6 6.0E-6 Cast iron 10.6E-6 5.9E-6 Magnesium 25.2E-6 14.0E-6 Nickel steel 13.1E-6 7.3E-6 Stainless steel 17.3E-6 9.6E-6 Tungsten 4.3E-6 2.4E-6 --------------- ------------- ----------------
Mechanical Engineering Design Section 2-17 Thermal Stresses and Strains
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